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Workmanship
Stainless Steel Spring Wire
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Specification
Stainless steel spring wire is a type of wire made from stainless steel that is specifically designed for use in springs and other applications requiring high strength, durability, and resistance to corrosion. Stainless steel spring wire is known for its excellent mechanical properties, including high tensile strength, good fatigue resistance, and the ability to withstand repeated stress and strain without permanent deformation.
Wire Diameter: 0.28-5mm
Tensile range: More than 1500N/mm²
Tensile Strength: High
Elongation: Less than10%, usually around 5%
Soft or Hard: hard
Material Grade: 201,202,302,304,304H,316,321,430, etc
Other Services: Customize the hardness and ductility you need
Stainless Steel Spring Wire Production Process
Heat Treatment (Annealing)
● Spring wire typically undergoes annealing to improve ductility and toughness and to relieve internal stresses caused by previous cold working. The annealing temperature is typically around 700°C~800°C.
● After annealing, the wire is treated to remove internal stresses, ensuring it remains flexible and fatigue-resistant.
Cold Drawing
● Spring wire is usually manufactured through cold drawing, which precisely controls the wire's diameter and surface quality. Cold drawing improves the wire's strength and hardness while reducing surface roughness.
Aging (Stress Relief) Annealing
● Some high-load spring wires undergo aging annealing to improve their fatigue resistance and durability, ensuring they perform reliably under repeated stress.
Surface Treatment
● For applications with high corrosion resistance requirements (such as medical, food, or chemical industries), spring wire may undergo pickling, passivation, or galvanizing to improve corrosion resistance.
Forming and Processing
● The finished spring wire is often used in winding machines to produce various types of springs (e.g., compression springs, tension springs, torsion springs), followed by additional heat treatment (e.g., tempering or aging) to enhance elasticity, strength, and fatigue resistance.
Features
High elasticity and resilience
Stainless steel spring wire has excellent elasticity and resilience after cold drawing or heat treatment, and can maintain the stability of shape and performance in repeated stretching, compression or bending.
Excellent corrosion resistance
Stainless steel materials (such as 304, 316, etc.) give spring wire extremely strong corrosion resistance, which can be used for a long time in harsh environments such as acid, alkali, salt spray, etc., and is particularly suitable for humid or chemical corrosion occasions.
High strength and fatigue resistance
It has high tensile strength and fatigue strength, and is suitable for withstanding long-term repeated stress without breaking or deformation.
Excellent high temperature resistance
Stainless steel spring wire has stable performance in high temperature environment, can maintain good elasticity and strength, and is suitable for manufacturing springs used in high temperature environment.
Smooth and beautiful surface
The surface of stainless steel spring wire has been finely processed, smooth and burr-free, with a low friction coefficient, which is both beautiful and can reduce wear caused by friction.
Easy to process
Spring wire can be made into springs or parts of various complex shapes through processes such as drawing, winding, and welding, and it is not easy to break.
Application
Automotive Industry
● Valve Springs: Used in engine valve systems to withstand high temperatures and repetitive stress.
● Suspension Springs: Provides durability and resistance to corrosion in suspension systems.
● Clutch Springs: Ensures reliable performance in clutch mechanisms.
● Brake Springs: Used in braking systems for consistent performance under stress.
Medical and Healthcare
● Surgical Instruments: Used in tools like forceps, clamps, and retractors due to its biocompatibility and corrosion resistance.
● Orthodontic Appliances: Used in braces and dental archwires for their flexibility and resistance to saliva.
● Implants: Occasionally used in medical implants due to its biocompatibility and strength.
● Springs for Medical Devices: Used in devices like insulin pumps, syringes, and surgical staplers.
Consumer Products
● Watches: Used in watch springs for precision and durability.
● Pens: Provides the spring mechanism in retractable pens.
● Household Appliances: Used in washing machines, dishwashers, and refrigerators for springs and clips.
● Toys: Used in mechanical toys for their durability and safety.
Industrial Applications
● Filters and Screens: Used in filtration systems for their corrosion resistance and strength.
● Seals and Gaskets: Provides reliable performance in sealing applications.
● Fasteners: Used in high-stress environments where corrosion resistance is critical.
● Wire Forms: Used in custom wire forms for machinery and equipment.
Marine and Offshore
● Marine Hardware: Used in springs and fasteners exposed to saltwater and harsh environments.
● Offshore Equipment: Used in equipment like oil rigs and underwater tools due to its resistance to corrosion.
Aerospace and Defense
● Aircraft Components: Used in landing gear, control systems, and engine components for its high strength and fatigue resistance.
● Missile and Defense Systems: Used in springs and mechanisms that require reliability in extreme conditions.
Electronics and Electrical
● Connectors: Used in electrical connectors for their durability and resistance to oxidation.
● Relays and Switches: Provides reliable spring action in electrical components.
● Battery Contacts: Used in battery springs for consistent performance.
Food and Beverage Industry
● Food Processing Equipment: Used in springs and wire forms for machinery that comes into contact with food, thanks to its corrosion resistance and ease of cleaning.
● Beverage Dispensers: Used in components that require hygiene and durability.
Construction and Architecture
● HVAC Systems: Used in springs for dampers and valves in heating, ventilation, and air conditioning systems.
● Architectural Hardware: Used in door handles, locks, and hinges for its durability and aesthetic appeal.
Energy and Power Generation
● Turbine Components: Used in springs for turbines in power plants.
● Nuclear Applications: Used in components that require high strength and corrosion resistance in nuclear facilities.
Agriculture
● Farming Equipment: Used in springs for machinery exposed to outdoor conditions and chemicals.
● Irrigation Systems: Used in components that require resistance to water and corrosion.
General Engineering
● Custom Springs: Used in a wide range of custom spring applications, including compression, extension, and torsion springs.
● Wire Forms: Used in custom wire forms for various mechanical and industrial applications.
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